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Using the two unused switch locations.

14560 Views 36 Replies 20 Participants Last post by  courtier
Wondering if anyone has looked into using one of the two unused switch locations on the dash for something like driving lights? There are two unused positions in the same group of 5 that turns on the air conditioner, locks the car, and side mirror heaters. The two unused positions are locked but evidently can be unlocked. I believe that one of them is used for a driving light option in Europe. It would be nice to be able to use them for that or other purposes like backup camera, GPS, traffic camera, etc. The main issue is how to access the wiring.

It seems that would be a useful item for a third party to develop.
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The second one from the left, is used for the Rear Fog Light in Europe.

The first one from the left is also unused here.

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I haven't heard of a fog light for the rear....at least here in the US. We do use driving and fog lights in the front which I have had on other cars. What is the purpose of the rear fog light?
I haven't heard of a fog light for the rear....at least here in the US. We do use driving and fog lights in the front which I have had on other cars. What is the purpose of the rear fog light?
Well, to be better seen by cars following us...in the fog :grin2:


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You'll see rear fog lights on some Audis in the US if you keep an eye out. Looks like only one taillight is working, and brighter than normal.
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I took my switch panel out. It was easy. I altered the two locked switches so they toggle in a normal fashion. I don't remember now what it was that actually did. I just looked at them and how they worked. And then I either removed something or filed something down.

They are part of a circuit board. Circuit boards aren't my thing. What I was wanting to do was use one to control a relay independent of any circuit board.

In the end I put it back together with five moving (correctly) switches. Three control stuff and two do not.

I think there's a short thread that started about two years ago that asked a similar question. That was just about the time I altered my switches. I'm rather certain I posted exactly how I did it back then while it fresh in my mind. Sorry, but I have no idea the name of the thread or even who started it.

edit:
Found it.
http://4c-forums.com/8-alfa-romeo-4c-general-discussion/27769-what-two-unused-switches-dash.html#post465433
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I'm planning on using the two unused switches to control aftermarket seat heaters. It will make a very stealthy install.
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Mine will be for nitrous shot and ejecto seat cuz.
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Would be super nifty to make one an on/off switch for a laser jammer
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V8 top fueler sound effects.
Would be super nifty to make one an on/off switch for a laser jammer
Yeah, I was thinking the same thing.
Personally, I would LOVE to have the two switches turn on my GoPro and Start/Stop recording. No idea how to do it, but hey, one can always "wish"!
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Modifying extra toggle switches in Alfa 4C

I spent Sunday removing, modifying and replacing the toggles that house the AC, door lock and defogger switches. It can be done but it's not for the those that are have little or no mechanical or electrical skills! The actual process to enable the two unused toggles is not that difficult but these are not simple switches. They are momentary and engage an "electronic latching relay" via a several layer circuit board that is integral and housed within the switch assembly. I did not try and trace out the circuits nor the pinouts that connect the board to the car's harness. I did carefully cut the two momentary switches from the board and then, after making direct connections to them and tailing the leads out the back, separately from the harness, super-glued them back in place on the board. The modified switches now serve as momentary switches, one of which will control a front camera. I took pictures and can post more but I don't know if there is interest--as I said, it is not easy, requires modifying a printed circuit and soldering micro components.
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I spent Sunday removing, modifying and replacing the toggles that house the AC, door lock and defogger switches. It can be done but it's not for the those that are have little or no mechanical or electrical skills! The actual process to enable the two unused toggles is not that difficult but these are not simple switches. They are momentary and engage an "electronic latching relay" via a several layer circuit board that is integral and housed within the switch assembly. I did not try and trace out the circuits nor the pinouts that connect the board to the car's harness. I did carefully cut the two momentary switches from the board and then, after making direct connections to them and tailing the leads out the back, separately from the harness, super-glued them back in place on the board. The modified switches now serve as momentary switches, one of which will control a front camera. I took pictures and can post more but I don't know if there is interest--as I said, it is not easy, requires modifying a printed circuit and soldering micro components.
Welcome :)

I'd really enjoy seeing the pictures and reading a more in-depth detail how-to post. Agreed that this is not for the faint-of-heart, but there are a few of us that will find it to be good reading.
using the two unused switches below the radio

I will post a "semi-how-to" post with picture but I suspect it may be a while. I need to write this up and I am traveling, and then see what pix I can post, as part of the piece. That also means I need to try to drag and drop the pix on my cellphone!
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I too would love a "hot to" of enabling the switches. Surprised that some after market guru hasn't done it already.
How to use the two extra toggles

The Alfa 4C has 5 toggles, 3 of which activate the door locks, AC and demister in US cars and a fourth toggle which operates a rear foglight in some other markets. I wished to activate the immobile and unused toggle(s) and an earlier post suggested it was possible by a knowledgeable technician. It and not difficult but two caveats are clear:

1- The existing electro-mechanical toggles operate momentary switches, not on/off toggles. The circuit board that supports (and is housed in the same black plastic case) converts the momentary pulses to on/off and this board was multilayered and too complex to trace out the unused circuits that support these switches and pinouts.

2-My solution was to cut the unused miniature momentary contact switches from the circuit board, carefully solder leads onto them, tailing the leads out through a hole drilled in the back of the case, and superglue the switches back onto the board in the exact same place.

How to:
1. Remove the cover plate underneath the switch assembly and remove the four screws (2-phillips, 2-star-point “security” screws).
2. Separate the toggle assembly from its harness and remove the assembly, housed in the black case.
3. Carefully remove the two small star-point screws on the back of the case and pry the five locking tabs free, being careful to not damage them.
4. Remove the back piece, with the circuit board that held in place by posts and set aside.
5. Photo 1 shows the circuit board with its 5 orange momentary switches and the remaining switch housing with its light-gauge metal “tabs” in place.
6. Carefully remove these tabs to reveal the toggle mechanism.
7. Photo 2 shows the existing toggle handles, which must be removed.
8. Insert a flat-bladed screwdriver between the back of the toggle handle and the plastic face and carefully twist the screwdriver to remove the toggle handle from its base.
9. Protect the plastic face with, wrapping the blade tip in cloth, to avoid marking the face.
10. Photo 3 shows the length of the “arms” of the toggles and the entire switch assembly disassembled.
11. The back of the toggles use a “horseshow” mechanism that operates on two pivot points.
12. Photo 4 shows the “horseshoe” and the pivots.
13. Carefully pry back the two “ears” of the pivots enough to remove the “horseshoes” of the toggles you wish to activate.
Note that the working toggles use a white nylon slide which freely moves under a “horseshoe”; the immobile toggles use a black plastic slide. It is possible, with modification, to use the black plastic slides but they must first be removed, filed down and re-installed.
14. Photo 5 shows a slide and the tools I used to remove them: two razor blades and a drift.
15. Wiggle the razor blades (or two small jeweler screwdrivers) into the space where the slide meets the holder so that the slide is “released.” Note that each slide is held in by only one tab in the middle of each side of the slide. Use the drift and a small hammer to carefully tap out the black slide.
16. It is now necessary to file or gently sand down the thickness of both sides of the slide to allow it to easily move in the switch housing or assembly. This may take several attempts; I probably flat filed 20% of the total slide thickness away.
17. Install the slide and remount the “horseshoes” previously removed. Now comes the “hairy, technical part”: removing the unused one or two momentary switches from the printed circuit board. I used a razor blade, carefully cutting the switch from the board but also being careful to leave enough of the switch leads to solder two leads on the switch, diagonally opposite each other.
18. Superglue the switch back onto the board in the same location it was previously. Be careful to isolate the switch leads from the circuit board and its traces.
19. Drill a hole in the back and tail the leads out – see the final photo, the sixth in the series.
20 Re-assemble the tack being careful to replace the metal strips in the respective locations. I tested the complete assembly with an ohm meter for the switches I altered, to insure each toggle would momentarily operate (close) the contacts on the appropriate switch.
21. Then, re-assemble the toggle arms noting the depressions on the toggle face up.

I soldered a micro connector on the new switch leads and inserted this harness in the space between the radio and the switch receptacle; the micro connector allows me to remove the switch assembly by unplugging the original harness and the new one.
Plug the original harness into the existing receptacle on the switch assembly, slide the completed assembly into place and insert the four screws used to hold it in place, tightening each as appropriate. Note that the two star-headed screws have a tab-type nut that can be jostled out of place.

You are now done and everything should look and work as before, except that you now have 1 or 2 extra working toggles that operate momentary on-connecting switches. I will use one for a momentary control operating a forward-facing video camera. A Schottkey diode isolates the 12v line from the backup lights when the front-facing camera and monitor receive 12 volts from the momentary switch.

BTW – I replaced the irksome Parrot radio with a single DIN Kenwood KIV (901 or 701) radio that slides into the slot, looks factory and has a small LCD screen and camera input. Several inexpensive Asian alternatives also work in place of the NLA Kenwood.

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Here is my response, posted last night, but not "approved" yet:

The Alfa 4C has 5 toggles, 3 of which activate the door locks, AC and demister in US cars and a fourth toggle which operates a rear foglight in some other markets. I wished to activate the immobile and unused toggle(s) and an earlier post suggested it was possible by a knowledgeable technician. It and not difficult but two caveats are clear: 1- The existing electro-mechanical toggles operate momentary switches, not on/off toggles. The circuit board that supports (and is housed in the same black plastic case) converts the momentary pulses to on/off and this board was multilayered and too complex to trace out the unused circuits that support these switches and pinouts. 2-My solution was to cut the unused miniature momentary contact switches from the circuit board, carefully solder leads onto them, tailing the leads out through a hole drilled in the back of the case, and superglue the switches back onto the board in the exact same place.
How to: Remove the cover plate underneath the switch assembly and remove the four screws (2-phillips, 2-star-point “security” screws). Separate the toggle assembly from its harness and remove the assembly, housed in the black case. Carefully remove the two small star-point screws on the back of the case and pry the five locking tabs free, being careful to not damage them. Remove the back piece, with the circuit board that held in place by posts and set aside. Photo 1 shows the circuit board with its 5 orange momentary switches and the remaining switch housing with its light-gauge metal “tabs” in place. Carefully remove these tabs to reveal the toggle mechanism. Photo 2 shows the existing toggle handles, which must be removed. Insert a flat-bladed screwdriver between the back of the toggle handle and the plastic face and carefully twist the screwdriver to remove the toggle handle from its base. Protect the plastic face with, wrapping the blade tip in cloth, to avoid marking the face. Photo 3 shows the length of the “arms” of the toggles and the entire switch assembly disassembled. The back of the toggles use a “horseshow” mechanism that operates on two pivot points. Photo 4 shows the “horseshoe” and the pivots. Carefully pry back the two “ears” of the pivots enough to remove the “horseshoes” of the toggles you wish to activate. Note that the working toggles use a white nylon slide which freely moves under a “horseshoe”; the immobile toggles use a black plastic slide. It is possible, with modification, to use the black plastic slides but they must first be removed, filed down and re-installed. Photo 5 shows a slide and the tools I used to remove them: two razor blades and a drift. Wiggle the razor blades (or two small jeweler screwdrivers) into the space where the slide meets the holder so that the slide is “released.” Note that each slide is held in by only one tab in the middle of each side of the slide. Use the drift and a small hammer to carefully tap out the black slide. It is now necessary to file or gently sand down the thickness of both sides of the slide to allow it to easily move in the switch housing or assembly. This may take several attempts; I probably flat filed 20% of the total slide thickness away. Install the slide and remount the “horseshoes” previously removed. Now comes the “hairy, technical part”: removing the unused one or two momentary switches from the printed circuit board.
I used a razor blade, carefully cutting the switch from the board but also being careful to leave enough of the switch leads to solder two leads on the switch, diagonally opposite each other. Superglue the switch back onto the board in the same location it was previously. Be careful to isolate the switch leads from the circuit board and its traces. Drill a hole in the back and tail the leads out – see the final photo, the sixth in the series. Re-assemble the tack being careful to replace the metal strips in the respective locations. I tested the complete assembly with an ohm meter for the switches I altered, to insure each toggle would momentarily operate (close) the contacts on the appropriate switch. Then, re-assemble the toggle arms noting the depressions on the toggle face up. I soldered a micro connector on the new switch leads and inserted this harness in the space between the radio and the switch receptacle; the micro connector allows me to remove the switch assembly by unplugging the original harness and the new one. Plug the original harness into the existing receptacle on the switch assembly, slide the completed assembly into place and insert the four screws used to hold it in place, tightening each as appropriate. Note that the two star-headed screws have a tab-type nut that can be jostled out of place. You are now done and everything should look and work as before, except that you now have 1 or 2 extra working toggles that operate momentary on-connecting switches. I will use one for a momentary control operating a forward-facing video camera. A Schottkey diode isolates the 12v line from the backup lights when the front-facing camera and monitor receive 12 volts from the momentary switch. BTW – I replaced the irksome Parrot radio with a single DIN Kenwood KIV (901 or 701) radio that slides into the slot, looks factory and has a small LCD screen and camera input. Several inexpensive Asian alternatives also work in place of the NLA Kenwood.
(pictures to be re-posted, if necessary) st
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